SP Tooling 360 Apps

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CNC Software • Built on the Shop Floor

Software That Speaks Your Machine's Language

Autodesk Fusion post processing, machine intelligence, and production monitoring — built by a machinist who runs every job from quote to shipment.

“Automation starts with the post — be up and running in days, not months or years.”

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SP Tooling 360 Closed-Loop Workflow

Okuma Multus U-series — The Machine Behind the Software

Purpose-Built for CNC

From an Okuma Multus shop to yours — real tools for real machinists

Product Suite

Software + Hardware
Everything Your Multus Needs

Close the loop between Autodesk Fusion, your Okuma, and your production data.

Advanced Post Processor for Autodesk Fusion

A custom post processor built for Autodesk Fusion — posting directly to the Okuma Multus U-series with full probing and inspection baked in.

  • Runs natively inside Autodesk Fusion — no external tools
  • Full Multus U-series kinematics and multi-axis support
  • Renishaw probing cycles posted straight from Fusion
  • Fusion Inspect Surface output — direct to G-code
  • Unified inspection report: part number, sequence, pass/fail
  • Live tooling, sub-spindle, and cutter comp adjustments
See inspection reports →

Machine Variable Mapper

Read, visualize, and map your Okuma's VC variables with a color-coded heatmap and region map.

  • Color-coded address heatmap (VC[0]–VC[199]+)
  • Live values from VCDUMP with instant parsing
  • Code reference scanning across your programs
  • Region map: Renishaw, calibration, inspection & more
  • Sentinel, zero, and free-address detection at a glance
See screenshots →

Bar Load & Production Monitor

Track bar stock usage and monitor production in real time from anywhere.

  • Bar remnant tracking and optimization
  • Live part count and cycle time monitoring
  • Production run status at a glance
  • Alerts for bar changes and job completion
  • Historical production data and reporting
See screenshots → Learn more →

BK Micro Tool Break Detection

Fast, error-free tool measurement that catches breakage before it causes a chain reaction of crashes.

  • Measures tools down to .008" drills
  • Programmable TB values and alarm distances
  • Custom cover eliminates chip/coolant build-up
  • Optimized positioning with max B-axis clearance
  • Production proven on Multus U-series
See photos → Learn more →

Workpiece Ejector

Pneumatic workpiece ejection with M-code control and proximity switch confirmation — available on request.

  • Pneumatic actuation with adjustable force
  • M230 push / M231 retract with position confirmation
  • Replaceable customizable end pushers
  • Complete kit with relays, valve & regulator
  • Available on request
See photos → Learn more →

Everything Your Multus Can Do — Posted From Fusion

One post processor covers the full range of Multus U-series operations. No manual G-code editing, no patching together multiple posts.

Turning

Full turning operations on both main and sub spindle with automatic spindle selection and handoff.

Full 5-Axis Milling

Simultaneous 5-axis milling on both main and sub spindle — positioned and continuous, live tooling included.

Part Transfer

Automated part transfer between main and sub spindle — machine the front, transfer, and finish the back in one setup.

Tool Break Detection

BK Micro tool break detection integrated into the post — catch a broken tool before it damages your part or machine.

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Renishaw Probing

Full Renishaw inspection probing cycles posted directly from Fusion — measure features, log results, and generate reports.

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WCS Probing

Probe to establish and update work coordinate systems — align your part automatically before cutting.

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Turning Wear Comp

In-process measurement with automatic cutter wear offset adjustment — rough, measure, compensate, finish to final size.

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Milling Cutter Comp

Same closed-loop process for milling — probe, measure deviation, adjust cutter compensation, and recut to hit your tolerance.

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Fusion Inspect Surface

Renishaw probe-based surface inspection posted from Fusion — results imported back and projected onto the 3D model for visual deviation analysis.

M360 Machine Recovery Logo

M360 — One-Call Machine Reset & Recovery

Developed in conjunction with Gosiger AE, M360 is a custom macro that fully resets and recovers the Multus U-series with a 95% success rate — no operator input required.

Resetting a multitask machine is time-intensive and requires deep knowledge — homing Y and X axes, resetting B axis, restaging tools, and more. M360 handles it all automatically, and the post processor calls it to get the machine back to cutting parts as fast as possible. Exception: tool magazine issues cannot be handled yet, as this is a PLC-level problem.

✓ Y, X & Z Axis Homing ✓ B Axis Reset ✓ Tool Restaging ✓ Full Recovery Sequence ✓ Zero Operator Input 95% Success Rate

From CAM to Finished Part — The Complete Workflow

Two diagrams that show exactly how our post processor fits into the Fusion 360 → CNC workflow, and how the closed-loop cutter compensation and wear adjustment process works automatically.

Fusion 360 → CNC Workflow

Okuma Multus Series · OSP-P500 · SP-Tooling-Apps

Software / CAM Simulation CNC Machine Inspection Decision
Fusion 360 CAM Toolpaths, Operations, Inspect Surface Post Processor (CPS) Generates .MIN code · OSP-P500 syntax Offline Simulate? If real machine is busy Yes No Offline Machine Simulator 3DVM Digital Twin · Collision check Adjustments needed? Yes Adjust & Repost No Program is posted directly to OSP-P500 control Run CNC with CAS ON Collision Avoidance System Same protection as 3DVM — active on machine Probing? No Done Part complete Yes Renishaw Probing and Inspect Surface Creates SUR-RES.TXT on machine Rename & Generate Report cleanup-results.sh → SUR-P{n}.TXT inspection-report.py → HTML report Import Results into Fusion 360 Model Result Projection on 3D model Inspect Surface only Done Part complete with inspection results Closed-loop feedback

Automatic Cutter Comp & Wear Adjustment

Advanced Probing Workflow · Okuma Multus Series · SP-Tooling-Apps

Machining Probing Decision Complete
Machine Feature Turn or mill the feature on CNC Renishaw Probing Probe the machined feature In Tolerance? RENT Auto-Updates Tool Wear Renishaw writes wear offset via RENT Milling: +RENT (radius) · Turning: −RENT (diameter, RENF=2.) Re-Machine Feature Run with corrected compensation Re-Probe to Verify Confirm correction is within spec In Tolerance? Yes Done Part complete · Feature corrected and verified
Fusion 360 Update Tool Wear with 3D part model

Fusion 360 Probe Geometry — Update Tool Wear with 3D part model and probing vectors

Probing & Surface Inspection — One Report

Renishaw probing cycles and Inspect Surface data flow straight from Autodesk Fusion to your Multus — no external software, no manual G-code. Every result lands on a single inspection report, mapped to part number and counting sequence.

Inspection report showing Renishaw WCS setup data with tolerance status for each measurement point

Renishaw WCS Setup Data

Every probing point reported with actual values, deviations, and pass/fail status — Z-front, X-wall, Y-surface, and more. Color-coded OK, warning, and caution at a glance.

Surface inspection data showing multi-angle cylinder probing at B0, B90, and B35 degrees

Surface Inspection — Multi-Angle

Fusion Inspect Surface output with OD measurements at multiple B-axis positions — cylinder probing at 0°, 90°, and 35° with nominal vs. actual comparison.

Full inspection report showing both Renishaw and surface inspection data in one unified report

Unified Report

Everything on one report — Renishaw probing and surface inspection results together, tied to part number and counting sequence. One report, complete traceability.

Probing Simulation in Fusion 360

See the Renishaw probing cycle simulated in Fusion 360 before posting the G-code to your Multus — verify every touch point before it hits the machine.

Cutter Compensation & In-Process Probing

Probe to align the part and update work offsets, rough turn the OD, measure it, adjust cutter wear offset, recut to final dimension and verify — then the same closed-loop process for milling with cutter comp. All simulated in Fusion before posting G-code.

Fusion Inspect Surface — Visual Results on the 3D Model

Import your probing results back into Fusion via the inspection post and see surface deviations projected directly onto the solid model. Instantly visualize where your part is in or out of tolerance — no separate software needed.

Probe Sub Renishaw & Surface Inspect — Multi-Angle Measurement

Renishaw probing and Fusion Inspect Surface measuring at different B-axis angles — verifying features from multiple orientations and renaming the output file with the correct part number.

From Fusion Toolpath to Finished Part on the Multus U-series

Every video below was posted directly from Autodesk Fusion using our Advanced Post Processor — no hand editing, no patching. What you see in Fusion is what runs on the machine.

5-Axis Slot with Helical Start Bore

5-Axis Swarf Slot Groove with CAS

Bar Puller with SP Tooling Flange Mount

Large Part Machining with Fan

Long Part Machining Between Spindles

Deburr & Block Size Check

VC Variable Map — Live Values

Load a VCDUMP file, scan your code references, and instantly see which variables are active, free, or flagged — all in one view.

Variable Mapper dashboard showing summary stats and address heatmap for VC[0] through VC[99]

Dashboard & Summary Stats

200 addresses parsed at a glance — zero values, non-zero, sentinel flags, calibration variables, free addresses, and code references all in one summary bar.

Color-coded heatmap showing variable ranges from VC[100] through VC[199] with legend

Color-Coded Heatmap

Instantly spot zeros, small values, large values, negatives, and sentinel (-9999) flags across the full variable range.

Full page view showing the complete Variable Mapper with heatmap and region map

Full Overview

The complete view — from summary stats through the heatmap down to the region map showing Renishaw, calibration, and inspection address ranges.

Never Break a Chain of Tools Again

When selected in Fusion, the BK Micro measures every tool before use — detecting breakage, pullout, or wear instantly. Without it, a broken tool can trigger a chain reaction of crashes and damaged parts before the machine finally overloads and stops. That's a bad day. The BK Micro makes sure it never happens.

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Measures Down to .008" Drills

Fast, error-free detection on even the smallest tools. Programmable TB values let you set custom alarm distances for each tool.

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Custom Cover Design

Eliminates chip and coolant build-up. Keeps the measurement pedal clear and free for reliable readings every time.

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Optimized Positioning

Hours spent in the kinematic simulator to find the best position within max travel limits. Maximum B-negative head clearance vs any other configuration.

Production Proven

Tested on our Multus without issues on long production runs and short R&D projects. The only way to walk away from the machine with confidence.

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Quick Install Kit — Ready in Hours

Everything included: custom covers, drill template, wire harness, basic BK controller, and proven macros with G210 call. Optimized for a quick install and maintenance-free lifespan. Sold by Gosiger Sales, installed by Gosiger Service.

Why not laser?

Lasers have cleaning issues, require constant purge air to prevent particle intrusion, are bulky to install, and suffer from chip build-up problems — not a preferred choice for a Multus machine.

Installed on the Multus U-series

CAS Collision Avoidance System — Protects the BK Micro Unit in Real Time for Collisions

BK Micro in Action

Tool break detection cycle on the Multus

Kinematic simulator clearance verification

Pneumatic Workpiece Ejection with Confirmed Positioning

A pneumatic workpiece ejector with replaceable, customizable end pushers to match your workpiece. Two M-codes control the system — M230 to push out and M231 to retract — each monitored by proximity switches that confirm position was achieved, guaranteeing safe ejection and continued operations.

Pneumatic Actuation

Reliable pneumatic push with adjustable speed and force via air pressure and flow regulator. Customizable end pushers to match any workpiece geometry.

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M-Code Control with Confirmation

M230 push out, M231 retract — both monitored by proximity switches that confirm each position was achieved. No guessing, guaranteed safe operation.

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Complete Kit

Includes 2 additional relays, pneumatic air valve, air pressure and flow regulator for speed and force adjustments. Everything you need in one package.

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Replaceable End Pushers

Customizable end pushers designed to match your specific workpiece. Quick to swap for different jobs — no redesign needed.

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Bolt-On Design — Install or Remove in Minutes

Self-contained assembly bolts on and off in minutes. Chip guard is removable for easy cleaning. Gosiger Service will be trained for proper efficient field installation, handling all M-code and relay mapping and wiring.

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Chuck Compatibility

Works with 2-jaw and 3-jaw through-bore chucks (8"), as well as QG collet chucks. Chuck spacers can be used — A2-6 to A2-6.

Design Requirements

Draw bar assembly length and inside diameters are needed. Best results when you submit a CAD model of the assembly along with a couple of pictures.

Workpiece Ejector Design & Installation

Workpiece Ejector in Action

Workpiece ejection cycle — push out and retract

Pneumatic workpiece ejector live operation

Real-Time Production Tracking & Bar Management

Monitor bar stock, plan production runs, and track cycle times — all from one dashboard.

Built by a Machinist, for Machinists

These aren't tools designed in a conference room. They're built by someone who programs jobs in Fusion, sets up 5-axis parts, runs production, and inspects every thread. Every feature exists because it solved a real problem on a real shop floor.

CNC Programming
Multi-Axis Machining
Production Management
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Software Development

Built With Industry Leaders

Built for Autodesk Fusion, developed alongside Okuma and Gosiger.

Autodesk Autodesk Fusion Okuma — Open Possibilities Gosiger — Serious Solutions

Ready to Close the Loop?

Get in touch for pricing, a demo, or to talk shop. Built by a machinist — happy to talk machinist.

Contact SP Tooling 360 Apps